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Cheesy Italian Sausage and Zucchini Stuffed Shells

Cheesy Italian Sausage and Zucchini Stuffed Shells

Cheesy Baked Stuffed Shells – easy to make, loaded with flavor, and guaranteed to be a crowd-pleaser.
Prep Time 10 minutes
Cook Time 50 minutes
Course Entree, Main Course, Pasta
Cuisine French
Servings 4

Ingredients
  

Main Ingredients:

  • 20 jumbo pasta shells
  • 1/2 cup oil - for frying zucchini
  • 1 lb Italian sausage
  • 2 medium zucchini - thinly sliced
  • 1 yellow onion - finely diced
  • 2 cloves garlic - minced
  • 24 oz Marinara sauce
  • 1 14.5oz can diced tomatoes
  • 1 tsp Italian seasoning
  • 1 tsp garlic powder
  • Salt & black pepper - to taste
  • Chopped parsley - for garnish

Cheese Filling

  • 1 ½ cups Ricotta Cheese
  • 4 cups about 16 oz shredded Mozzarella cheese, divided
  • 1 cup freshly grated parmesan cheese - divided
  • 1 large egg

Instructions
 

Cook the pasta:

  • Boil pasta shells according to package directions until al-dente. Drain and rinse under cold water, then lay them out on a baking sheet to cool so them don’t stick together.

Fry the zucchini:

  • Heat 3/4 cup of oil in a large frying pan oven medium-high heat. Once hot, add zucchini slices (make sure the zucchini slices are not sticking to each other) to the pan and cook until they are lightly golden brown on the edges, stirring occasionally. Work in 2–3 batches if needed to avoid crowding. Remove to a paper towel–lined plate to drain excess oil.

Cook the aromatics and sausage:

  • In the same pan with about 2 tablespoons of oil (you may need to remove or add oil to the pan), add diced onions and sauté for about 3 minutes. Stir in garlic and sauté for 30 seconds. Push to the side of the pan, then add sausage. Break it apart and cook until browned.

Make the sauce:

  • Stir the sausage, onions, and garlic together. Season with Italian seasoning, garlic powder, salt, and pepper. Add marinara sauce and diced tomatoes, then bring to a simmer. Turn off the heat and set aside.

Prepare the filling:

  • In a large bowl, combine ricotta, 2 cups of mozzarella cheese, ¾ cups of parmesan cheese, egg, and fried zucchini. Season with a little bit of salt and black pepper. Mix until well combined.

Assemble the shells:

  • Spread 1 cup of sausage sauce into the bottom of a 9”x13” baking dish. Spread 1 cup of the sausage sauce evenly over the bottom of the baking dish. Stuff each shell with about 2 tablespoons of the cheese mixture and place them face-up in a single layer. Add any leftover filling into the gaps between shells.

Top with sauce and cheese:

  • Spoon the remaining sausage sauce evenly over the shells. Sprinkle with the remaining mozzarella and parmesan on top.

Bake the pasta:

  • Bake at 350F for 20-25 minutes. Garnish with chopped parsley, serve warm, & enjoy!
Keyword Baked, Cheesy, Entree, High Protein, italian, Large Portion, Main Course, Pasta
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